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Kestrel Logistics

Operations platform replacing eleven spreadsheets

A multi-tenant operations platform for a freight broker, migrated from spreadsheets and a legacy Access database without pausing dispatch. Strangler-pattern rollout behind feature flags, one region at a time.

Results

Hours downtime at cutover
0Hours downtime at cutover
P95 API latency
184msP95 API latency
Spreadsheets retired
11Spreadsheets retired
Engineers converted to Kestrel's payroll
2Engineers converted to Kestrel's payroll

The challenge

What we walked into.

Kestrel dispatched freight across eleven spreadsheets and an Access database written by someone who had left years earlier.

The pricing logic, the commercial heart of the business, lived in spreadsheet formulas that two people understood. Nobody was willing to touch it, so nobody could change pricing quickly.

The hard constraint was that dispatch runs twenty-four hours a day. There was no window in which the business could stop while a new system was switched on.

The approach

What we actually did.

  1. 01

    Two weeks of due diligence first

    Before any code, we mapped the current workflow, read the spreadsheets and wrote down the pricing rules as specifications a person could argue with. That document became the acceptance criteria.

  2. 02

    Strangler-fig, region by region

    The new platform ran alongside the old one behind feature flags, one region at a time, with automated reconciliation between the two. Rollback was a flag flip, not a restore.

  3. 03

    Pricing extracted into a tested engine

    The formulas became a rules engine with a test per rule, plus a spreadsheet-import fallback during the transition so the commercial team was never blocked.

  4. 04

    Built to be audited

    Multi-tenant Postgres with row-level access control and a full audit trail, because a freight broker has to be able to prove who changed a rate and when.

  5. 05

    Boring deployments

    Terraform-defined infrastructure and a preview environment per pull request, so releasing on a Wednesday afternoon stopped being an event.

Stack

  • Next.js
  • tRPC
  • Postgres
  • Drizzle
  • Terraform
  • AWS
We interviewed nine people over two weeks and had five of them writing code in the third. A year on, the same five are still here - that continuity is worth more to us than the day rate we were comparing.

Marieke S.

VP Engineering, Kestrel Logistics

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